within one working day
produced in Denmark
The KBM Jumbo is a complete recycling system for very large moulding operations.
The Jumbo recycling system can run all expanded moulded bead materials: EPS, EPP, EPE, Graphite, Neopor, Arcel, Piocelan, Bio etc.
The KBM JUMBO recycling plant for EPS and EPP is made for the very large shape moulding and block moulding operations.
The JUMBO recycling unit breaks down the material to individual beads homogeneous with new pre-expanded beads. This consequently results in minimization of uneven density distribution caused by de-mixing problems. Blocking of core vents due to dust and lumps of material causing hot wire cutting problems in terms of inaccurate sheets with bad surface are also minimized.
Thanks to the two step/double chamber system and the large sieve surface and granulation chamber the JUMBO recycling plant produces a high quality recycled material which contains a minimum of dust from waste production, cut-offs from block production or even from used EPS and EPP/EPE mouldings.
The recycled EPS and EPP material can be reused in shape moulding production in a r ...
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JUMBO Recycling Line |
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JUMBO Recycling - Sketch of the JUMBO LINE |
(Granulated and dust extracted EPS)
| Screen with 6mm holes (Shape) | 18-20 m3 | 630-700 ft3 |
| Screen with 8mm holes (Block) | 25-35 m3 | 875-1225 ft3 |
| Screen with 10mm holes (Block) | 35-40 m3 | 1225-1400 ft3 |
With 20 mm screen the granulator capacity exceeds 60 m3
| Screen surface | 2 x 1.2m2 = 2.4 m2 | 26 ft2 |
| Dust compactor with 16 kg/m3 (1,0 lbs/ft3) EPS dust | approx. 30-40 kg/h | 66-88 lbs |
| Space required (A-F) | approx. 30-40 m2 | 320-430 ft2 |
| Silo pre crushed material (C) | 3.0m x 3.0m x 6.0m (size silo bag approx. 27 m3) | 118" x 118" x 236" (size silo bag approx. 940 ft3) |
| Metering/Granulator (D) | 2.1m x 1.4m x 1.9m | 84" x 56" x 76" |
| Dust seperating unit (E) | 1.8 x 1.2 x 2.7m | 72" x 48" x 108" |
| Dust compactor with cyclone type air exhaustion (F) | 1.2m x 1.2m x 5.1m | 48" x 48" x 204" |
| Storage silo (G) | 2.0m x 2.0 x 6.0 m (size silo bag approx. 17 m3) (any size available) | 80" x 80" x 240" (size silo bag 600 ft3) (any size available) |
| STYROMETER: Mixing station (block) (G) | 4.0 x 2.0 x 6.0m (size each silo bag approx. 17 m3) | 158" x 80" x 236" (size each silo bag approx. 600 ft3) |
| Pipe connections (pre crushed material) | 250mm | 10" |
| Pipe connections (granulated material) | 160/200mm | 6/8" |
(Values below are experienced by EPS granulated on a KBM granulator)
| Re-usable EPS material after recycling | min. 93-95% |
| Extracted EPS dust and fines | max. 5-7% |
| Dust content after dust separation | max. 1% |
| Electrical load | EPS |
| Metering/granulator (D) | 31.2 Kw |
| Dust separating unit (E) | 14.4 Kw |
| JUMBO Dust compactor (F) | 4.0 Kw |
| STYROMETER Mixing station (block) (G) | 2.3 Kw |
| Voltage | 3x400V/50Hz or other voltages |
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